For OEMs, foundries & mould makers
From toolmaking and sampling to the manufacture of the first cast parts for your production - you receive everything from a single source.
Get tools that allow you to immediately produce castings that meet 100 % of your specifications.
We manufacture die-casting tools for you with a clamping force of 550 to 4,400 tonnes.
Start your series production faster, because the mould is available to you after just 16-20 weeks.
We support you from engineering through design and toolmaking to mould sampling and share our up-to-date expertise with you.
Only one thing counts for production: having a tool that is of high quality and stable in order to produce as many cast parts as possible before a new mould is required. And the whole thing has to be extremely economical, so that production remains as profitable as possible.
It is difficult to find a mould maker who fully understands and follows the mould making process. This often results in the mould not meeting the specifications and the series production cannot start on time, which in turn means a considerable loss of time.
The interruption of ongoing series production for the sampling of the new mould not only costs a lot of time that you don't actually have, but also causes additional costs due to production downtime and tool transport.
To be competitive as an OEM and foundry today, it is no longer enough,
differentiate themselves solely through the quality of the series parts produced.
The fact is: The Time and cost pressure is enormous.
This requires series production that not only produces high quantities, but also works economically. To achieve this, die-casting moulds are needed that are robust, fast and available at good conditions.
Some OEMs and foundries have succeeded in doing just that.
And that's not all: they were also able to optimise their production by outsourcing complex activities such as mould construction, sampling and quality assurance of the tools.
WE'VE BEEN DOING THIS SINCE 1936. WE'LL SHOW YOU HOW IT'S POSSIBLE FOR YOU TOO.
First form
Received the right first mould for your casting
Regardless of whether you still need engineering or already have the casting as a virtual 3D model and know exactly what the corresponding mould with which you want to manufacture your series parts should look like. We manufacture in just 16-20 weeks the 100 % die-casting mould to suit your requirements.
Subsequent form
Carry out your series proproduction without interruption
Successful production depends on speed and high quantities: This requires either several moulds to be available from the outset or moulds with high wear quickly replaced by new ones. But even if more cast parts are to be produced unexpectedly, the series must be quickly equipped with a new mould with the same specifications.
Recovery & improvement
Your mould like new - through repair and optimisation
When producing large quantities, it is inevitable that parts of the mould will wear out or become damaged. We mill or weld them according toso that they are ready for use again. We also help you to extend the service life of your shape through targeted improvements. We will show you the best option for your situation.
Replacement
Give your tool a new interior
If a series mould is very badly worn or damaged, a repair is sometimes not enough to restore it. In such cases we can easily replace the entire interior the mould with a new one.
First form
Received the right first mould for your casting
Regardless of whether you still need engineering or already have the casting as a virtual 3D model and know exactly what the corresponding mould with which you want to manufacture your series parts should look like. We manufacture in just 16-20 weeks the 100 % die-casting mould to suit your requirements.
Subsequent form
Carry out your series proproduction without interruption
Successful production depends on speed and high quantities: This requires either several moulds to be available from the outset or moulds with high wear quickly replaced by new ones. But even if more cast parts are to be produced unexpectedly, the series must be quickly equipped with a new mould with the same specifications.
Recovery & improvement
Your mould like new - through repair and optimisation
When producing large quantities, it is inevitable that parts of the mould will wear out or become damaged. We mill or weld them according toso that they are ready for use again. We also help you to extend the service life of your shape through targeted improvements. We will show you the best option for your situation.
Replacement
Give your tool a new interior
If a series mould is very badly worn or damaged, a repair is sometimes not enough to restore it. In such cases we can easily replace the entire interior the mould with a new one.
We want your production to run smoothly and function flawlessly. Therefore our experts will visit you on site, to work with you to set up the process and the tool correctly or to analyse and rectify technical faults during production. For our international customers is our local partner Consolidated Tool from the USA available.
Benefit from the expertise of a mould maker who has craft for over 80 years and has constantly expanded it. So that you receive the best possible moulds for your series production. To this end, we support you right from the engineering stage and analyse your casting down to the last detail in order to manufacture the 100 % suitable tool. We also sample and cast your die-casting mould on site in our Die Casting Technology Centre (DTC) to ensure the highest quality.
OEMs, foundries and mould makers often ask us whether they can sample their moulds on site at the DTC so that they do not have to interrupt their ongoing production. This option is available. In addition you can use our machines. In addition, our experts are on hand with their knowledge to advise you and assist you with implementation.
Ein renommierter Motorradhersteller
3 Jahre vor Produktionsbeginn kam unser Kunde mit einer konkreten Herausforderung auf uns zu: Er benötigte ein Kurbelgehäuse, das sich ideal im Druckgussverfahren herstellen lässt. Dabei hatte der Kunde strenge Vorgaben zur Festigkeit und zum Gewicht des Bauteils, von denen wir nicht abweichen durften, da die Geometrie nur begrenzt veränderbar war.
Um die Vorteile des Druckgusses frühzeitig zu nutzen, haben wir Folgendes gemacht:
Mit der neuen Druckgussform konnten wir nach nur 12 Schüssen verkaufsfähige Teile herstellen. Dank unserer Verbesserungen konnte der Kunde rechtzeitig mit der Serienproduktion beginnen.
Click on the button and make an enquiry for a free initial consultation. One of our experts will contact you by phone within the next 48 hours to arrange a specific appointment with you.
We will contact you at the agreed time to discuss your current situation in detail and analyse how we can best support you.
We create a customised plan according to your goals and requirements and support you during implementation so that you can move on to the next project phase without delay.
This depends on the complexity, size and specifications of the die casting mould required. In approximately 95 % of cases, you can expect your mould to be available for the production of the first castings within 16-20 weeks. We will be happy to provide you with detailed information in an initial consultation.
We are able to produce a wide range of moulds of varying complexity and size with a clamping force of 550 to 4,400 tonnes. These include, for example, motors for cars, pumps for washing machines, but also structural components such as longitudinal and cross members.
Our work is roughly divided into these 2 areas: 1. the production and 2. the repair of tools.
