How prototyping works today
Thanks to our flexible and modular system, you will receive your first prototypes within just 12 weeks.
Save an average of one year's time for development and validation because we supply you with aluminium die-cast prototypes that already correspond to 99 % of your series version.
As we already cast your cast parts in die-cast aluminium, you can transfer the findings from the tests and validations directly into series production.
You can start series production earlier and therefore have free capacity for the next projects more quickly.
The results from the sand casting process are not suitable for series production as it has different properties to aluminium die casting. Therefore, a process change and re-validation are required during casting development, which requires additional time and resources.
The production of the prototype using the sand casting process initially appears to be cost-effective. However, as they often deliver inaccurate results, switching to die casting not only leads to expensive changes, but also to a shorter service life for the series mould.
The delay is a recurring theme throughout the entire process: from the development and validation of the prototype to the process change for series production and the start of production. For the companies, this means a postponement of the planned sales date and loss of turnover.
We have pooled our experience and expertise from numerous prototype projects over the last 80 years and developed a modular system that enables us to produce a near-series prototype from die-cast aluminium in a maximum of 12 weeks - regardless of size and complexity. As a result, we have already helped more than 50 OEMs and foundries to reduce their development times by an average of 6 months.
The reason for these results: We understand the challenges and requirements of your industry. With our expertise, we can not only produce the required cast part for you, but also provide you with comprehensive support from the initial idea to the final implementation.
AND THIS IS HOW WE CAN DO IT FOR YOU
Step 1
Analysis and measure
Firstly, we work together to define the scope of delivery you require, such as whether you only need the prototype or ready-to-install cast parts. From this we then derive the roadmap and the specific measures for the next few weeks.
Step 2
Design and simulation of the casting
In the next step, our engineering team analyses the casting model and checks whether it can be cast well and will function as desired later on. A 3D model is then created in the CAD program, simulated and optimised in an iterative process, to obtain a 100 % castable prototype at the end.
Step 3
Production of the mould
Our modular concept enables us to produce the required moulds within a very short time so that we can seamlessly transition to the production of your prototype. As all work steps are carried out in-house, we have short transport and decision-making routes. This not only saves time, but also money.
Step 4
Production of the casting
Your casting is manufactured in our own on-site Die Casting Technology Centre (DTC). To keep the casting process efficient, we use die-casting tools with a Clamping force from 550 to 3200 tonnes.
Step 5
Post-processing and quality assurance
Our experts ensure that the cast parts fulfil your requirements. To do this, you tell us your requirements at the start of the collaboration and we implement them using our quality assurance systems and our network. After You will receive the first die-cast prototype from us within a maximum of 12 weeks, so that you can carry out initial tests quickly.
Step 1
Analysis and measure
Firstly, we work together to define the scope of delivery you require, such as whether you only need the prototype or ready-to-install cast parts. From this we then derive the roadmap and the specific measures for the next few weeks.
Step 2
Design and simulation of the casting
In the next step, our engineering team analyses the casting model and checks whether it can be cast well and will function as desired later on. A 3D model is then created in the CAD program, simulated and optimised in an iterative process, to obtain a 100 % castable prototype at the end.
Step 3
Production of the mould
Our modular concept enables us to produce the required moulds within a very short time so that we can seamlessly transition to the production of your prototype. As all work steps are carried out in-house, we have short transport and decision-making routes. This not only saves time, but also money.
Step 4
Production of the casting
Your casting is manufactured in our own on-site Die Casting Technology Centre (DTC). To keep the casting process efficient, we use die-casting tools with a Clamping force from 550 to 3200 tonnes.
Step 5
Post-processing and quality assurance
Our experts ensure that the cast parts fulfil your requirements. To do this, you tell us your requirements at the start of the collaboration and we implement them using our quality assurance systems and our network. After You will receive the first die-cast prototype from us within a maximum of 12 weeks, so that you can carry out initial tests quickly.
Be faster than your competitors because you utilise the knowledge advantage from a prototyping process that gives your company a competitive edge. Market 2-3 years in advance is.
Move swiftly through the development, testing, quality assurance and production phases and bring your new product to market. at the planned date on the market.
Set new trends and standards by Your idea in a maximum of 12 weeks as a close-to-production prototype in your hands, which you can test and validate immediately.
Get the opportunity to move into the test phase as soon as the process starts and identify potential customers. Recognising problems and defects at an early stage and rectify them before you start expensive series production.
React quickly to changing requirements and technical conditions that you can incorporate directly into the prototyping process.
Receive high-quality aluminium die-cast prototypes with which you can more than 100 casts are possible. But that's not all: if you want 5000 or more, we can produce your prototype in our premium version made of special steel
Be faster than your competitors because you utilise the knowledge advantage from a prototyping process that gives your company a competitive edge. Market 2-3 years in advance is.
Move swiftly through the development, testing, quality assurance and production phases and bring your new product to market. at the planned date on the market.
Set new trends and standards by Your idea in a maximum of 12 weeks as a close-to-production prototype in your hands, which you can test and validate immediately.
Get the opportunity to move into the test phase as soon as the process starts and identify potential customers. Recognising problems and defects at an early stage and rectify them before you start expensive series production.
React quickly to changing requirements and technical conditions that you can incorporate directly into the prototyping process.
Receive high-quality aluminium die-cast prototypes with which you can more than 100 casts are possible. But that's not all: if you want 5000 or more, we can produce your prototype in our premium version made of special steel
Wir wissen: Als Gießerei sind Ihre Anlagen auf große Stückzahlen von jährlich mehr als 50.000 Stück ausgelegt. Kleinstserien mit Losgrößen von bis zu 2.000 Gussteilen zu produzieren, ist für Sie mit Maschinenstillstand und aufwändigem Werkzeugwechsel verbunden.
We can save you precisely this effort by producing the small series for you - thanks to our own on-site Die Casting Technology Centre (DTC)!
Do you also need the corresponding series mould for the die-cast prototype so that you can start production immediately as a foundry?
Here too, Heck + Becker is at your side as a partner. We are also happy to use the findings and data from prototyping to develop and manufacture the mould efficiently and according to your specific requirements.
Ein innovativer Automobilhersteller
Bei einem Forschungsprojekt wollte der Kunde den Entwicklungsprozess seiner Fahrzeuge schneller gestalten. Statt wie üblich den kostengünstigen Sandguss einzusetzen, entschied er sich bereits in einer frühen Phase für den Druckguss – was im Vorfeld mit höheren Kosten verbunden war.
Um die Vorteile des Druckgusses frühzeitig zu nutzen, haben wir Folgendes gemacht:
Obwohl das Druckgussverfahren anfangs teurer war, machte sich die Investition schnell bezahlt: Der Entwicklungsprozess lief wesentlich schneller, und die gewonnenen Erkenntnisse halfen dem Kunden, seine Autos früher und in besserer Qualität auf den Markt zu bringen. Wir lieferten die Teile direkt einbaufertig – das sparte nicht nur Zeit, sondern auch Geld. Aufgrund dieser positiven Ergebnisse unterstützen wir den Kunden nun mit weiteren Gussteilen für die nächsten Entwicklungsstufen des Fahrzeugs.
Click on the button and make an enquiry for a free initial consultation. One of our experts will contact you by phone within the next 48 hours to arrange a specific appointment with you.
We will contact you at the agreed time to discuss your current situation in detail and analyse how we can best support you.
We create a customised plan according to your goals and requirements and support you during implementation so that you can move on to the next project phase without delay.
Two reasons: Firstly, because the test results from the sand casting process cannot be transferred to the series cast part as it has different properties. Secondly, you save up to a year of development time if you have your prototype produced directly in aluminium die casting and you no longer have to switch processes.
We have been active as a mould maker in the fields of prototype and mould construction since 1936. With our unique modular concept, we are currently the only supplier on the market that can produce aluminium die-cast prototypes of any size and complexity in just 12 weeks. We also have our own foundry and the in-house expertise to cast and sample moulds and small series and ensure quality.
